Our In-motion Check Weighing with Tamp & Apply Printer
Statistical Quality Control
FreeWeigh.Net & FormWeigh.Net
Integrated Quality Management for Pharmaceutical Manufacturing
Our In-motion Check Weighing with Tamp & Apply Printer Our In-motion Check Weighing System utilizes a Mettler Toledo In-motion Scale and a Tamp and Apply Printer that will label your cases automatically (up to 30 cases per minute). The system collects the weights in order to update inventory levels and production reports.
This program integrates your label making needs with the in-motion weigh conveyer and enables input of each product with unique specifications (SKU numbers, average weight, boxes per pallet, etc.). Operators can pull up any of the pre-programmed products coming down the line at any given time. Once the operator selects the product, the computer system readies the labels to be printed for each box of product. The product is boxed and taped, it travels across the in-motion weighing system and once it passes the second reading eye on the in-motion weighing system, the computer receives the weight data, prints a label and then an automatic labeller dispenses a label. From the weigh conveyer, the box is propelled forward to the "tamp and apply" printer where the label is applied to the case. Finally, a pusher pushes the box out of the way where a factory employee loads the box onto a pallet.
The software program was written so that the customer can specify tolerance limits for the weights of each particular product. If the product is not within tolerance and it requires a specific tolerance, the entire line stops. This alerts the operator that there is a faulty product moving across the line.
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Statistical Quality Control Do you work in accordance with relevant guidelines and are you looking for a simple control system? The SQC16 is the ideal stand-alone solution for statistical quality control. This compact system comprises a precision scale with built-in software and a printer.
FreeWeigh.Net provides statistical methods for analyzing and controlling the variation of a process. This is the quintessence of a quality production process. Implementing SQC in industrial processes involves collecting data or samples from the process, analyzing them using standard statistical methods, and controlling them by closing the process feedback loop.
The design philosophy of the operations terminal is to guide the operator through a sample procedure with a few simple key-strokes and provide him comprehensive set of graphic results and messages. With touchscreen access to pull-down menus, clearly labeled buttons, and automatic messages, the operators are up-and-running with sampling programs with a minimum of training invested.
Configure production statistics and maximize data collection in the filling and packaging processes. Maximize feedback potential in the filling process with automatic feedback to operators, supervisors, and machines. The data is secure and unmanipulatable. Interlocks prevent the system from accepting unstable values as well as implausible values.
Enable plant wide monitoring of the key quality parameters with FreeWeigh.Net’s extensive SQC problem solving tools and comprehensive monitoring abilities. Create specific instructions for data collection and be assured that operators will follow them with ease.
FreeWeigh.Net Compact provides a single station entry level SQC solution with many of the capabilities of the popular Mettler Toledo FreeWeigh.Net Integrated Quality Management Solution. Compact provides a cost effective way to Get Control, Get Compliant and Get Started. To pace with future growth, Compact can be upgraded to provide the full functionality of FreeWeigh.Net. Compact Bundles that include telephone start-up assistance and on-going System Support simplify the application process.
FormWeigh.Net provides a dispensing and formulation system designed to simplify your complex and demanding formulation needs. The intuitive formulation process assures stable product quality from batch to batch, while maximizing material utilization, process speed and reducing the amount of manual work involved. FormWeigh is ideal for industries such as food, pharmaceuticals, chemicals, cosmetics, and manufacturing.
FormWeigh.Net documents your processes electronically on the centralized database without compromising your flexibility. The system allows you to take control of your workflows so you are always aware of which orders are completed, in progress, or awaiting processing.
Thorough operator training and powerful functions allow you to utilize your materials fully and reduce waste, making your production more cost-effective and environmentally friendly.
FormWeigh.Net can exchange data through a standardized interface to your existing ERP system, eliminating the need to re-enter master and stock data manually. Data is continually synchronized to your ERP. FormWeigh offers various types of Gateways which are compatible with most ERP systems.
Integrated Quality Management for Pharmaceutical Manufacturing Statistical quality control systems (SQC) that are used in the GMP environment must be validated by law. Using ready-made validation protocols and services from Mettler Toledo you can cut down the time-consuming and labor-intensive process dramatically, saving you time and money. Our validation engineers have an intimate knowledge of FreeWeigh.Net, test procedures, and the whole issue of computer system validation.
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